{"id":91495,"date":"2022-04-11T11:58:16","modified":"2024-04-17T16:35:01","slug":"tele-ems-manufactures-test-module-for-zkw","status":"publish","type":"post","link":"https:\/\/www.tele-online.com\/en\/news\/tele-ems-manufactures-test-module-for-zkw\/","title":{"rendered":"TELE EMS manufactures test module for ZKW"},"content":{"rendered":" \n

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\n <\/svg> Downloads Simple <\/span>\n <\/h2>\n\n <\/div>\n ","protected":false},"excerpt":{"rendered":"","protected":false},"author":48,"featured_media":91503,"sticky":false,"template":"","format":"standard","categories":[6809,177],"tags":[7461],"acf":{"footer_link_block":false,"webblocks":[{"acf_fc_layout":"textblock","acf_fc_id":"acf-block-69a23e94874c4","acf_fc_style":"","flexible":false,"text":"

TELE Haase EMS for ZKW<\/h2>\n

The ZKW Group is the specialist for innovative premium lighting systems and a partner to the automotive industry. In 2021, the group employed around 10,000 people and generated total sales of around 1.07 billion euros. The Austrian high-tech group develops and produces its lighting and electronic modules using state-of-the-art manufacturing technologies at a total of 12 locations worldwide. The basis of ZKW’s lighting technology is based on LEDs from renowned manufacturers, which are used in a wide variety of LED modules. Before these LED modules can be installed in the premium headlamp systems, they must be 100 percent tested in terms of lighting technology, and the various operating modes must be tested as well. ZKW’s in-house plant engineering department had previously used a standard power supply unit controlled via PLC to supply power to the LED modules, but this was unable to perform all functions satisfactorily and also resulted in higher hardware costs. For this reason, ZKW worked with an external developer to develop the “ZKWpower” test module, a precision wide-range LED driver with a communication interface that now meets all requirements. For the series production of this solution in initially small quantities, ZKW was looking for an EMS partner and chose TELE Haase EMS in Vienna 23.<\/p>\n","id":"","linie_oben_einblenden":false,"linie_unten_einblenden":false,"container":"normal","hintergrund":"weis","box":false,"abstand_oben":"","abstand_unten":""},{"acf_fc_layout":"zitat","acf_fc_id":"acf-block-69a23e94886b1","acf_fc_style":"","flexible":false,"hintergrund_bild":{"ID":91515,"id":91515,"title":"ZKW_03","filename":"ZKW_03-scaled.jpg","filesize":128541,"url":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW_03-scaled.jpg","link":"https:\/\/www.tele-online.com\/en\/news\/tele-ems-manufactures-test-module-for-zkw\/attachment\/zkw_03-2\/","alt":"ZKW_03","author":"48","description":"","caption":"ZKW_03","name":"zkw_03-2","status":"inherit","uploaded_to":91495,"date":"2022-04-11 09:08:23","modified":"2022-04-11 09:08:33","menu_order":0,"mime_type":"image\/jpeg","type":"image","subtype":"jpeg","icon":"https:\/\/www.tele-online.com\/wp-includes\/images\/media\/default.png","width":2048,"height":1207,"sizes":{"thumbnail":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW_03-220x220.jpg","thumbnail-width":220,"thumbnail-height":220,"medium":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW_03-544x360.jpg","medium-width":544,"medium-height":360,"medium_large":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW_03-768x453.jpg","medium_large-width":768,"medium_large-height":453,"large":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW_03-780x520.jpg","large-width":780,"large-height":520,"1536x1536":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW_03-1536x905.jpg","1536x1536-width":1536,"1536x1536-height":905,"2048x2048":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW_03-2048x1207.jpg","2048x2048-width":2048,"2048x2048-height":1207,"hd":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW_03-1920x1132.jpg","hd-width":1920,"hd-height":1132,"galerie":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW_03-320x189.jpg","galerie-width":320,"galerie-height":189,"stellen":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW_03-400x400.jpg","stellen-width":400,"stellen-height":400}},"bild":{"ID":91510,"id":91510,"title":"Harald-Kerschner-ZKW","filename":"Harald-Kerschner-ZKW.jpg","filesize":56822,"url":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/Harald-Kerschner-ZKW.jpg","link":"https:\/\/www.tele-online.com\/en\/news\/tele-ems-manufactures-test-module-for-zkw\/attachment\/harald-kerschner-zkw-2\/","alt":"Harald-Kerschner-ZKW","author":"48","description":"Harald-Kerschner-ZKW","caption":"","name":"harald-kerschner-zkw-2","status":"inherit","uploaded_to":91495,"date":"2022-04-11 09:05:43","modified":"2022-04-11 09:05:52","menu_order":0,"mime_type":"image\/jpeg","type":"image","subtype":"jpeg","icon":"https:\/\/www.tele-online.com\/wp-includes\/images\/media\/default.png","width":411,"height":475,"sizes":{"thumbnail":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/Harald-Kerschner-ZKW-220x220.jpg","thumbnail-width":220,"thumbnail-height":220,"medium":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/Harald-Kerschner-ZKW-411x360.jpg","medium-width":411,"medium-height":360,"medium_large":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/Harald-Kerschner-ZKW.jpg","medium_large-width":411,"medium_large-height":475,"large":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/Harald-Kerschner-ZKW.jpg","large-width":411,"large-height":475,"1536x1536":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/Harald-Kerschner-ZKW.jpg","1536x1536-width":411,"1536x1536-height":475,"2048x2048":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/Harald-Kerschner-ZKW.jpg","2048x2048-width":411,"2048x2048-height":475,"hd":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/Harald-Kerschner-ZKW.jpg","hd-width":411,"hd-height":475,"galerie":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/Harald-Kerschner-ZKW-320x370.jpg","galerie-width":320,"galerie-height":370,"stellen":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/Harald-Kerschner-ZKW-400x400.jpg","stellen-width":400,"stellen-height":400}},"text":"

“With TELE Haase, it was a good fit right away and we had a contact person who solved the problems at eye level.”<\/p>\n","name":"Ing. Harald Kerschner","position":"Process Engineering Operating Resources at ZKW","abstand_oben":"","abstand_unten":""},{"acf_fc_layout":"textblock","acf_fc_id":"acf-block-69a23e9489a12","acf_fc_style":"","flexible":false,"text":"

Everything from a single source<\/h3>\n

“It was important for us that our EMS partner not only manufactures the printed circuit board, but also functions as a complete supplier,” explains Harald Kerschner, Process Engineering Operating Resources at ZKW. “We inquired with several EMS providers, but they were not flexible enough and we were also not always taken seriously with initially small quantities. With TELE Haase, it was a good fit right away and we had a contact partner who solved the problems at eye level,” Kerschner continues.
TELE EMS now handles not only the series production of the circuit board and the assembly for the ZKW module. The production team also installs the appropriate software, tests the device completely and assembles it in the housing. To be able to do this, TELE EMS first designed a test strategy. On this basis, two special test devices were then developed and built, with which the electrical functionality test, the incircuit test and a software test can be carried out. “This gives us a tested overall system that is safe and works and that we just have to implement at our various manufacturing sites,” adds Werner Artner, also Process Engineering Operating Resources at ZKW.<\/p>\n","id":"","linie_oben_einblenden":false,"linie_unten_einblenden":false,"container":"normal","hintergrund":"weis","box":false,"abstand_oben":"","abstand_unten":""},{"acf_fc_layout":"gallery3columsnew","acf_fc_id":"acf-block-69a23e9489c47","acf_fc_style":"","flexible":false,"headline":"ZKW test module for LED modules","images":[{"image":{"ID":91525,"id":91525,"title":"ZKW-Pruefmodul","filename":"ZKW-Pruefmodul-scaled.jpg","filesize":136542,"url":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/ZKW-Pruefmodul-scaled.jpg","link":"https:\/\/www.tele-online.com\/en\/news\/tele-ems-manufactures-test-module-for-zkw\/attachment\/zkw-pruefmodul-2\/","alt":"ZKW-Pruefmodul","author":"48","description":"ZKW-Pruefmodul","caption":"","name":"zkw-pruefmodul-2","status":"inherit","uploaded_to":91495,"date":"2022-04-11 09:15:38","modified":"2022-04-11 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Optimized unit costs<\/h3>\n

Of course, ZKW also always kept an eye on unit costs throughout the project, and here TELE-Haase, as a local EMS provider, can score points primarily through flexibility. “The system now meets our requirements exactly, and because TELE-EMS also responded to changes during implementation without any problems, ZKWpower is much more cost-effective for us than the standard test modules we used previously,” says Artner. For example, a software update had to be imported in the middle of the production process. The component market also offers many challenges at the moment. Almost in all areas, the entire electronics industry is struggling with supply problems, and it is not uncommon for components to have to be replaced by other components at short notice. “In constant dialog with our contacts at TELE, however, we were able to solve these problems as well, and our procurement experts gave their all to ensure that the project was not unnecessarily delayed,” says Kerschner with satisfaction. For example, the price was flexible right up to the last moment, so that TELE could possibly purchase components that were difficult to deliver at a higher price in order to shorten delivery deadlines.<\/p>\n

 <\/p>\n

Next EMS order already in progress<\/h3>\n

TELE EMS has just delivered 140 units of two different modular types of the ZKWpower to the customer. The quality is top and the units work perfectly. For this reason, ZKW has already ordered the next batch for the coming six months. Due to the generally difficult international material availability, the partners are also trying out a new strategy for component procurement: As of now, TELE EMS is procuring the critical components for the next two years, thus creating a good basis for adherence to schedules in subsequent projects. We are pleased about the good cooperation!<\/p>\n

www.zkw-group.com<\/a><\/p>\n","id":"","linie_oben_einblenden":false,"linie_unten_einblenden":false,"container":"normal","hintergrund":"weis","box":false,"abstand_oben":"","abstand_unten":""},{"acf_fc_layout":"textblock","acf_fc_id":"acf-block-69a23e948bc42","acf_fc_style":"","flexible":false,"text":"

Download case study here<\/h3>\n","id":"","linie_oben_einblenden":false,"linie_unten_einblenden":false,"container":"normal","hintergrund":"weis","box":false,"abstand_oben":"0px","abstand_unten":"0px"},{"acf_fc_layout":"downloadssimple","acf_fc_id":"acf-block-69a23e948bd93","acf_fc_style":"","flexible":false,"headline":"","downloads":[{"name":"Case study ZKW","datei":{"ID":126660,"id":126660,"title":"TELE_EMS_Case_Studies_ZKW_A4_EN_1","filename":"TELE_EMS_Case_Studies_ZKW_A4_EN_1.pdf","filesize":692631,"url":"https:\/\/www.tele-online.com\/wp-content\/uploads\/2022\/04\/TELE_EMS_Case_Studies_ZKW_A4_EN_1.pdf","link":"https:\/\/www.tele-online.com\/en\/news\/tele-ems-manufactures-test-module-for-zkw\/attachment\/tele_ems_case_studies_zkw_a4_en_1\/","alt":"","author":"48","description":"TELE_EMS_Case_Studies_ZKW_A4_EN_1","caption":"","name":"tele_ems_case_studies_zkw_a4_en_1","status":"inherit","uploaded_to":91495,"date":"2022-06-13 06:53:12","modified":"2022-06-13 06:53:18","menu_order":0,"mime_type":"application\/pdf","type":"application","subtype":"pdf","icon":"https:\/\/www.tele-online.com\/wp-includes\/images\/media\/document.png"}}],"abstand_oben":"0px","abstand_unten":""}],"seo":[{"googleAuthor":"","googlePublisher":"","schemaName":"","schemaDescription":"","schemaImage":false}],"news_title":"TELE EMS manufactures test module for ZKW","news_image":false,"news_max_hohe":"70vh","news_teaser":"TELE Haase takes over the Electronic Manufacturing Services of an LED test module for the Austrian lighting technology manufacturer ZKW.","news_standardlayout_hinzufugen":"ja","news_mitarbeiter_headline":"","news_mitarbeiter_text":"","type":"automatisch","news_mitarbeiter":36422,"evt_bild":false,"evt_date":"","evt_time":"","evt_date_end":"","evt_time_end":"","evt_location":"","evt_teaser_text":"","evt_participants":"","evt_url":"","evt_background_img":false,"evt_description":"","footer":{"footer_headline_powerd_by":"Powered By TELE","footer_text_powered_by":"","footer_logos":null,"footer_mylayout_logos":"normal","footer_text_oben":"

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